Our stainless steel pump chains are made of high-strength stainless steel 1.4404 (AISI 316L) or 1.4462 Duplex (AISI 318LN) and have straight sided master links at the beginning of the chain, in segment distances and at the end of the chain for index lowering or lifting of submersible pumps. They comply with Grade 60, are welded and equipped with a load capacity plate and stamped with the manufacturer's mark, traceability code and grade and comply with Machinery Directive 2006 / 42 / EC and LEEA 069-2 specification for stainless steel submersible pump lifting chains
The standard length of the chain segments is 1,000 mm (basic part as well as attachment part). Bespoke assemblies can be manufactured to meet your precise requirements.
Type | WLL (t) | Chain (mm) | Master link (mm) | Joining link (mm) |
---|---|---|---|---|
CPK-3 | 0,20 | 3 x 14 | 5 x 42 x 22 | - |
CPK-4 | 0,40 | 4 x 16 | 8 x 54 x 30 | 5 x 22 x 9 |
CPK-5 | 0,63 | 5 x 15 | 10 x 80 x 50 | 6 x 26 x 13 |
CPK-6 | 0,90 | 6 x 18 | 13 x 110 x 60 | 8 x 35 x 19 |
CPK-7 | 1,25 | 7 x 21 | 13 x 110 x 60 | 8 x 35 x 19 |
CPK-8 | 1,55 | 8 x 24 | 13 x 110 x 60 | 10 x 44 x 25 |
CPK-9 | 2,00 | 9 x 27 | 16 x 110 x 60 | 13 x 54 x 25 |
CPK-10 | 2,45 | 10 x 30 | 16 x 110 x 60 | 13 x 54 x 25 |
CPK-13 | 3,85 | 13 x 39 | 22 x 160 x 90 | 16 x 70 x 34 |
CPK-16 | 6,00 | 16 x 48 | 22 x 160 x 90 | 18 x 85 x 40 |
CPX-18* | 8,00 | 18 x 54 | 26 x 180 x 100 | 22 x 115 x 50 |
CPX-22*,** | 11,00 | 22 x 66 | 36 x 260 x 140 | 26 x 140 x 65 |
CPX-26*,** | 15,00 | 26 x 78 | 45 x 320 x 175 | 32 x 140 x 70 |
cromox® stainless steel pump chainare proof tested 2.5 x WLL and have a factor of saeftz of 4:1. This testing procedure and quality inspection are carried out in our in-house Lloyd's Register-certified laboratory. Every pump chain is tested individually to assess its performance and reliability. The first step is to inspect the pump chain for signs of manufacturing defects or damage. This is followed by the functional test, in which the performance is checked. In the subsequent load test, the chain is exposed to normal and extreme conditions to check durability and performance. Only after all tests have been evaluated is the stainless steel pump chain approved for use. The entire process, from design and production to product testing, takes place at Ketten Wälder GmbH in Germany.
A pump system can be a special and individual design: it usually includes a number of pumps and pump chains arranged in a different sequence. Each pump increases the pressure of the liquid so that it can be transported over a greater distance. Depending on the requirements, these systems can consist of different types of pumps, such as centrifugal pumps, piston pumps or diaphragm pumps.
The design of a pump chain requires a precise knowledge of the specific requirements of the project. This includes an accurate assessment of the required flow rate and pressure, as well as taking into account factors such as the type of fluid, the environmental conditions and the available resources.
Contact us: we will advise, plan, design and manufacture your customised stainless steel pump chain.
Pump chains are special fully welded chain assemblies used to raise and lower (submersible) pumps normally located in pumping stations in fresh water and wastewater industry.
They act as a link between the submersible pump and the lifting gear. In order to perform the lifting operation efficiently, the pump chains must be fitted with suspension (master links) links at regular intervals, normall every 1,000 mm. This allows the chain to be secured to an appropriate anchorage point above the shaft and at each stage during the lifting operation.
Two-strand pump chains are also used for larger and heavier pumps or when a change in pump position is required. This variant is constructed in the same way at the top as the single-strand version, but the chain ends at the bottom in two strands, often referred to a a ‘Y’ chain assembly. each of which is connected to the pump. The end fittings can be load hooks with safety device, shackles or suspension links, depending on the requirements of the particular pump.
Like other sling chains, pump chains are manufactured in different grades. A higher grade allows a smaller chain with the same load capacity. Since submersible pumps and thus also the associated pump chains are used in various liquids, high requirements must be met in terms of corrosion resistance and hygiene. For this reason, pump chains are increasingly made of stainless steel, as they offer a longer service life.
Pump chains are used in various areas, especially where submersible pumps are needed to lift and lower loads. One of the main areas where pump chains are used is in the fresh water and wastewater industry: in sewage treatment plants, wastewater systems and water treatment plants, pump chains are used to move submersible pumps in wells and to pump water or wastewater.
Their use depends on the specific requirements and conditions of the particular application. As submersible pumps are a reliable and efficient method of lifting and lowering liquids, pump chains are of great importance in many industries.
Pumping maintenance is critical to operating an efficient wastewater treatment plant. Failure of the pumps can result in waste spillage into the water course and rivers or into the household. Preventing this happening is very important and protects the environment. Reliable chain system is critical to enable the pumps continue to run with limited down time.
Stainless steel pump chains have many advantages: